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Biolector XT microbioreactor

Description

Bioreactors are used for cultivation of micro-organisms under highly controlled conditions. A bioreactor provides an environment where cells can be directed to accomplish ideal growth and production of chemicals, proteins or other valued molecules. Early stage bioprocess development requires high-throughput methods for efficient screening of microbial strains and optimization of their cultivation process at small-scale. Therefore, the Biolector XT microbioreactor was acquired as part of The Shared Research Facilities of Wageningen University.

 

The Biolector XT is a bench-top microbioreactor platform enabling microplate cultivations in combination with live monitoring of the most common cultivation parameters such as biomass, pH and dissolved oxygen (DO) concentration for every individual well. The system uses a disposable 48 well plate that allows for real-time evaluation of these cultivation parameters while controlling plate temperature, agitation and gassing.

 

The system is compatible with different gas media and their composition can be influenced by different incorporated gassing modules, including an anaerobic module, making the system suitable for both aerobes and anaerobes.

 

The optional microfluidics module is included which in combination with 32 well microplates with pressure-regulated microvalve technology enables simultaneous pH control and feeding of individual wells. Optical measurements and microfluidics during continues shaking of the microplate allow for uninterrupted cultivation.

 

The system comes with intuitive software on an external PC for programming of control parameters in order to start an experiment, visualization of live data trends during the experiment and (in addition to common data export formats) offers some post-experimental data visualization that helps with interpreting results.       

Technical Details

Pre-sterilized 48 well microplates or 32 well (+16 reservoir wells) microfluidic plates are available in classic round well or flower-shaped geometry which provides a baffle-like effect for improved oxygen transfer and mixing. Plates with microfluidic technology have a bottom containing microchannels that connect two reservoir wells of a column with each of the four cultivation wells underneath. Every cultivation well of a column can receive up to two actuators from their corresponding reservoir wells and pressure-controlled microvalves enable individual control of these actuators for each cultivation well at nanoliter scale. This allows the pH value to be controlled for single wells by various acids and alkalis, as well as the continuous addition of nutrient solutions, such as glucose or glycerol.

 

Gassing modules facilitate mixing of gases to set oxygen or carbon dioxide levels. Setpoints of gas concentrations can be changed over the cultivation, yet only one gassing module can be used during a cultivation experiment. The gas mixture is optionally channeled through a water bottle for humidification in order to reduce evaporation of the cultures. Gas is sparged through gassing lids covering the microplate allowing continuous gas exchange and low gas consumption. The gassing lid seals the microplate air-tightly from the environment, which makes it possible to also run anaerobic cultivations even though the BioLector XT instrument itself is positioned in usual atmosphere. Beware that microfluidic technology requires the gassing lid to be added right before starting the experiment and Ginkgo Bioworks does not have the anaerobic environment required to facilitate very strict anaerobes but less strict anaerobic cultures have successfully been cultivated already.

 

The optical measurements performed by the instrument are realized by using a wide range of filter modules for the detection of scattered and fluorescent light. Up to six different filter modules can be used during an experiment to measure in sequence. Optodes embedded in the well bottom allow for detection of pH value and DO concentration in the liquid phase.

 

General ranges:

 

Volume

800 - 2400 µL (depending on plate and agitation)

Temperature

10 – 50 °C (minimum temperature 8 °C below ambient temperature)

Gas flow

5-50 mL/min (variable flow rate is programmable up front)

Agitation

100 – 1500 rpm (depending on plate and used volumes; 3 mm diameter)

pH

pH 4.2 – 7.5 (depending on plate optode)

DO

0 – 100% oxygen saturation (100% corresponding to the DO level reached while gassing with 100% O2 without O2 consumption)

Scattered Light Measurement

Resolution > 50 NTU, at densities higher than 500 NTU: 10 % of measured value.

Wavelengths

365 nm–800 nm (filter modules with specific wavelengths)

kLa values

25 – 600 1/h

 

Present modules:

o   Biomass (scattered light)

o   pH (HP8 optode, range 4.4 - 7.8, accurate between 5.1 - 7.1)

o   pH (LG1 optode, range 3.7 - 8.0, accurate between 4.7 - 7.0)

o   pH low (pH51 optode, range 3.6 - 6.5, accurate between 4.2 - 6.0)

o   DO (Pst3 optode)

o   DO (RedFlash optode)

o   Riboflavin

 

  • Gassing modules:

o   O2 Up-Regulation Module, 21-100%

o   O2 Down-Regulation Module, 1-21%

o   CO2 Up-Regulation Module, 0-12%

o   Anaerobic Module (N2 or pre-mixed gas)

 

  • Microfluidic Module (two-sided pH control, one-sided pH control plus feeding or two feeds).

Applications

  • Cell line and strain screening
  • Media screening and optimization
  • Fermentation parameter optimization
  • Fed-batch cultivation of high density aerobic cultures
  • Anaerobic and microaerophilic fermentation
  • Statistical design of experiments (DoE)
  • Growth characterization
  • High-throughput protein expression

Complementary Techniques

This Biolector XT system is positioned in a laminar airflow cabinet and equipped with a liquid handler also known as the Robolector. The Robolector (model L) autonomously prepares media compositions (e.g. from DoE templates) and can provide individual wells with liquids, like inducers and feed solutions, from dosing plates and conical tubes in various sizes. It also offers automated inoculation from up to two magnetically stirred reservoirs and pre-programmed or manually triggered sampling into various targets, including well-plates on a cooling station, all while the microplate keeps shaking. Each liquid handling process is triggered and monitored for each well individually, either according to a predefined schedule or by online process signals.


Last edited by Daniella Stijnen on 2024-09-11

Our expert(s)
Martijn Bekker
Contact our expert(s)
Brand

Beckman Coulter Nederland BV

Organisation

Wageningen Food & Biobased Research
Shared Research Facilities

Subdivision

BBP Bioconversion



To explore the potential of nature to improve the quality of life.

This Shared Research Facilities equipment database offers researchers from universities, research institutes and companies, including start-ups, the opportunity to find research equipment with their relevant expert and to use it, generally on a pay-per-use basis. The equipment is available at different locations at Wageningen Campus or other (company) locations. If you want to share your own research devices or if you need more information, please contact us.